Progressive distributors help to deliver the right amount of lubricant with proper time intervals in central and multiple point lubrication systems.
Go through the article to choose the best fit for your machinery.
The progressive distributor is a lubricant distribution device that supplies lubricant in multiple output points, one after the other.
It works as a junction point in a lubrication line.
The central lubrication line connects to the input point of this device and creates multiple output branches.
It has the mechanism to distribute the lubricant evenly in every deposit point by controlled metering.
Progressive distributors use multiple plungers in sequence to deliver the lubricant in a controlled way, one spot after another.
The central lubrication system controls multiple point lubricant delivery.
The progressive lubrication distributor helps to deliver the lubricant in a controlled manner for the central lubrication system.
Progressive distributors can also be used in multiple point delivery systems, regardless of whether they are central lubricant systems.
Progressive distributors are compatible with various types of lubricants.
Generally, they can supply liquid lubricant, grease, etc.
As we know, a progressive lubricant distributor works to deliver the lubricant in a controlled manner, but it also does other work behind the scenes.
Look at the following points for more functions of the progressive lubricant point.
Centralized Lubrication: The progressive distributor works as the junction point of the central lubrication system.
A single lubrication line connects to the input of this distributor, and then multiple output lines are created based on the distributor’s design.
It helps to reduce the complex tube design and connection complexity in the junction.
Sequential Distribution: Every output point of this lubricant distributor connects to the output nozzle of the whole lubrication system.
Progressive distributors deliver the lubricant through a follower piston mechanism that helps distribute lubricants in sequence to the delivery point.
Backflow Prevention: Backflow reduces lubricant pressure in the lubrication line and causes improper lubrication in the output point.
Progressive distributor devices have non-return valves at each outlet to prevent backflow issues.
Flexible Design: Progressive distributors generally come with block designs, which can consist of up to four blocks.
In the least case, it can be only one block.
Every block has two output points; in this manner, it can be from two to eight output points.
All of the blocks combine to make a unit of the progressive distributor.
You can choose any amount of block according to their need up to the limit.
Temperature and Compatibility: Progressive Distributors can operate within various temperature limits.
Most of the lubricants work from 10℃ to 60℃ temperature range.
Also, lubricant type changes don’t hinder its work capacity.
Progressive distributors are vast in their design and type.
We can divide them according to their core appearance, and they also have multiple sub-designs according to the number of output points of the distributor.
Here are some brief discussions about the most common types of progressive distributors.
Block designs are generally used for 8 to 20 outlet points.
Every block in the unit is merged tightly with each other. This design comes with monitoring devices, which help to release the exact amount of lubricant at each output point.
This type of distributor is used in compact and hard-to-reach areas.
Compared to other designs, this type is relatively easy to install.
Due to space limitations, only 2 to 4 outlets are feasible in this design.
Although this type is used in compact areas, flat block design distributors have monitoring systems for proper lubrication.
Plate design distributors are massive and are only used for the larger areas needed.
This device is capable of delivering the lubricant up to 20 points.
This design is often more extensive than the block design, and its appearance resembles a flat plate.
Element design distributors give the most freedom to the customer after purchasing the progressive distributors.
This design consists of multiple blocks, and all the blocks combined make a unit.
Every block consists of two outlet points. Customers can add or retract the blocks from the unit as they need.
Another significant advantage of this design is that you can switch a block with another that consists of another dose volume.
This feature comes in handy for machines where parts require different volumes of lubricant. Finally, to talk about the loot, it comes with rectangular or cylindrical shapes.
Specialized systems are not standard in the market, and a few manufacturers make this type of distributor.
Most of the time, manufacturers produce this design on customers’ demands.
In the design and manufacturing stages, engineers pay attention to details about the working conditions of the distributor.
Body: The body is the main structure of the progressive distributors.
It provides sealing and protection to the lubricant pathway from the outside environment.
Also, it has engraved lines inside the body that work as houses and junctions for lubricant flow. Manufacturers typically make it from carbon steel or stainless steel, depending on the industrial working conditions.
Pistons or Plungers: Most of the time, progressive distributors use plungers but sometimes also pistons.
Plungers are used to control the flow within the distributors, and they give the direction of the lubricant to the exit point.
These are the moving parts inside a progressive distributor, and all the plungers operate sequentially.
Inlet and Outlet Ports: Plunger distributors have only one input valve. In the meantime, it can contain multiple output points depending on its design and type. In general, it includes 2 to 24 output points.
Control Systems: Control systems are extra equipment for the progressive distributors. It is optional, but they help monitor the performance of the distributors and detect blockage in it. The most common control systems include visual indicators or electrical sensors for monitoring and feedback.
Adjustment Mechanisms: We know that Element Design Distributors replace the block and can insert one with a different volume flow. Some distributors give adjustment mechanisms to change the volume flow, which can replace the hassle of doing extra work in the changing process of Element Design Distributors.
Progressive distributors work to deliver the lubricant at multiple points.
Its complex mechanism inside the device works seamlessly to distribute the lubricant while maintaining all the parameters.
The following points contain the working principle of progressive distributors.
Lubricant Inlet: There is only one lubricant inlet in the progressive distributors, and the lubricant enters the distributors with a high pressure central line.
Piston Movement: Lubricants enter the distributors with high pressure, activating the first piston. The first piston pushes the lubricant to the first outlet point. After completing the delivery, the first piston triggers the next connected piston and starts a chain reaction.
Sequential Distribution: As stated earlier, progressive distributors sequentially deliver the lubricant. The pistons’ interlink connection causes sequential distribution, as one piston activates after another when connected. The progressive distributors are named after this sequential distribution.
Continuous Cycle: The sequential lubricant supply doesn’t stop after the complete cycle; it continues to deliver the lubricant from the last cycle to the new cycle as long as the pressurised lubricant input flow is maintained. A progressive flow can continue without obstruction since the last piston is connected to the new piston.
There are many features in the discussion of the progressive distributors’ feature, and we can group them by their characteristics like design, mechanism, efficiency, etc. The following includes some of the features.
Monoblock Design: Many progressive distributors come with a monoblock design; in this design, only one block is used for all output points. This design enhances durability and minimises the risk of leaks under high pressure.
Modular Flexibility: Modular design uses multiple blocks to deliver lubricant. Usually, every block unit contains two output points. Customers can adjust the block number according to their needs. They can also change blocks with different delivery volumes to deliver the perfect amount of lubricant.
Piston Operation: In the progressive distributors, no electrical components are required. Engineers design these distributors with pistons and plungers, and they activate one after another mechanically.
Interdependence: All the pistons are connected to the progressive distributors. If one of the pistons fails, the device automatically shuts down.
Uniform Distribution: Progressive distributors provide a progressive and uniform distribution to all lubricant output points.
Adjustable Output Volumes: The monoblock and modular flexible design deliver the lubricant with a set volume. Monoblocks generally deliver the same amount of lubricant at all outlet points. In the modular design, every unit’s unit sign and piston settings can differ, making the different lubricant delivery volumes different. We can achieve different delivery volumes for one distribution block by mixing different designed units.
Operating Pressure Range: Progressive distributors typically operate between 10 and 200 bar pressure. This range can differ from model to model.
Grease Compatibility: This distribution device can handle different types of grease with different NLGI grades.
Operational Controls: Progressive distributors do not require any control system for this operation. However, customers can install an additional control system on this device. They can install visual indicators and electrical sensors as control systems. This control system helps better understand the working conditions of the progressive distributors.
Progressive distributors have many benefits. We have discussed some of them below.
Efficient Lubrication: Industry technicians can control the dispensing amount of the lubricant in progressive distributors. They can change the units to the desired ones in modularly designed blocks. This freedom helps to provide the precise amount of lubricant at every point of the machines.
Reliability and Consistency: Progressive distributors precisely dispense lubricant using a sequence of metering valves that work together. This design ensures that each lubrication point receives the proper amount of lubricant at the appropriate time.
Adaptability to Harsh Conditions: Manufacturers use these distributors in construction machines and mining sites, not only in manufacturing. All of these working conditions are different from each other. Manufacturers consider these working conditions during the design process of progressive distributors.
Cost Effectiveness: Industry owners generally use progressive distributors for lubrication automation. This device helps to reduce manual labour costs, lubricant costs, and more.
High Operating Pressure Capability: The progressive distributors can work under various working pressures up to 200 bar. This pressure difference makes various types of lubricant (like thin oil, grease, etc) compatible with this device,
Easy Monitoring and Control: Monitoring and control are not essential for progressive distributors. However, customers can install visual and electronic monitoring on this device. These monitoring systems help assess the system’s status and address any issues immediately.
Customisable Designs: There are many types of designs available for progressive distributors. Modular design is one of them. This model allows customers to swap their units for different lubricant flows. Also, customers have the authority to add or subtract the individual units of the modular model according to the required outlet number. However, it has the maximum range of outlet numbers, which differs from model to model.
We know some benefits of the progressive distributors, so let’s discuss some disadvantages of this device.
Clogging Issues: Progressive distributors sometimes get clogged, preventing lubricant delivery to different locations. Clogging may cause the pressure to rise inside the device. The increased pressure can cause malfunctions in interconnected devices.
Dry Running Vulnerability: When progressive distributors run with no lubricant, this is called a dry run. The device may take significant damage and malfunction if it runs dry.
Installation Complexity: Manufacturers of industrial machinery, construction vehicles, mining machines and others don’t design those machines with progressive distributors. While installing the progressive distributors, customers have to make their own delivery line and device installation place. Those extra works make the installation process more complex.
Maintenance Challenges: All of the components of the progressive distributors are interconnected. If one part gets damaged, all the parts must be opened to identify and solve the problem.
Limited Flow Rate: The flow rates of progressive distributors are generally slower than those of other lubrication systems. Due to this restriction, extra parts like variable frequency drives or pumps may be needed.
Distance Constraints: The progressive distributors are inefficient for long distance lubrication due to pressure drops along the lines.
Higher Initial and Operational Costs: Progressive distributors are expensive compared to other traditional lubrication systems. This device also needs maintenance, which also costs a lot of money.
There are many industries and machines where we can use progressive distributors. The following contains the most popular work field for the progressive distributor.
Industrial Machinery: Progressive distributors are primarily used in industrial machinery for lubrication. They are effective in systems such as:
Paper and Steel Industries: In the paper industry and steelworks, progressive distributors play a vital role in ensuring reliable lubrication under demanding conditions. Their use enhances the longevity and efficiency of machinery by providing consistent lubrication, which reduces downtime due to maintenance issues.
Quarry Operations: Progressive distributors are also used in quarry operations. Mining machines work in harsh environments in the mines. Progressive distributors support heavy machinery by supplying regular and adequate lubrication.
Centralised Lubrication Systems: Integrating progressive distributors into centralised lubrication systems is easy. This collaboration allows the delivery of multiple lubrication points from a single source.
Progressive distributors’ price varies with the manufacturers and their models. Also, the quality of the product plays a role in pricing.
Basic Models: Basic models can be between $40 to $90 for a single device.
Mid range Options: More complex distributors, such as those from BEKA MAX, range from approximately $70 to $300 depending on features like control pin displays and proximity switches.
High end Models: Advanced progressive distributors can go up to $340, especially those designed for high pressure applications.
There are a lot of progressive distributors in the market. Choosing the right one from them is a difficult task. Go through the following instructions to narrow down the choice.
Type of Lubricant: First, determine the type of lubricant used on your machine. Now, find the distributors that can handle your specified lubricant.
Operating Environment: Consider the working environmental conditions, such as temperature and contaminant exposure. Now, choose the suitable material device that fits your condition.
Number of Outlets: Choose a distributor based on the number of lubrication points you need to supply. Distributors typically range from 6 to 24 outlets. Ensure that the selected model can accommodate your specific requirements.
Volume per Outlet: Assess the required lubricant volume for each outlet. Some distributors allow for different volumes to be injected into various outlets.
Operating Pressure: Check the minimum and maximum working pressure of the distributor. Most progressive distributors operate between 10 and 200 bars, depending on the design. Ensure that it matches your system’s pressure requirements.
Modular Design: Look for modular distributors, allowing easy customisation and adaptability. This feature helps to enhance the maintenance experience.
Piston Operation: Understand how the pistons operate within the distributor. A well-designed system will ensure that if one piston fails, it will not affect the operation of others.
Configuration Compatibility: Ensure that the distributor is compatible with your existing lubrication system configuration (e.g., single line or dual line systems)
Space Requirements: Consider the physical dimensions and mounting options available for the distributor. It will help to fit within your machinery layout.
Control Systems: Evaluate if you need operational control features such as visual indicators or sensors to monitor lubrication status.
Material Construction: Choose materials that suit your application needs, such as stainless steel for corrosive environments or carbon steel for general use.
Cost of Buying and Maintenance: This is one of the most critical parameters. Check for pricing and maintenance costs for all considered models and buy that product that meets your break-even points.
The following table contains the differences between Grease Injector and Progressive Grease Distributor Block.
| Feature/ Types | Grease Injector | Progressive Grease Distributor Block |
|---|---|---|
| Definition | A device that dispenses a specific amount of grease to a lubrication point independently. | A device that distributes lubricant sequentially to multiple lubrication points in machinery. |
| Example | Standard injectors are used in centralised lubrication systems. | Progressive dividers are used in complex lubrication setups for machinery. |
| Working Pressure | Typically, it is up to 200 bar for standard injectors; some systems may handle up to 55 bar for positive displacement injectors. | Depending on the system design, it can operate under high pressures, often around 55 bar or more. |
| Operation Type | Independent operation: each injector functions without affecting others. | Sequential operation: each segment must complete its dispensing before the next can operate. |
| Failure Impact | Other injectors continue to operate if one fails. | Failure of one segment can halt the entire system’s operation. |
| Control Precision | It varies by injector and allows for individual adjustments. | Highly precise; ensures no lubrication points are skipped or over-lubricated. |
| System Type | Commonly used in parallel systems (e.g., single line systems). | Used in progressive lubrication systems (e.g., multi point lubrication). |
| Typical Applications | Used in steel mills, paper mills, and other harsh environments. | Suitable for machine tools, automotive applications, and heavy machinery with multiple lubrication points. |
Progressive distributors don’t need any special care during operation. It delivers the lubricant progressively when the high pressure lubricant enters its inlet point. Though it works automatically, the following points will help you understand progressive distributors’ operations.
Lubrication Sequence: The progressive distributors activate when the pressurised lubricant enters the device by its inlet point. This pressurised lubricant causes the internal pistons to move sequentially. Each piston displaces a specific volume of lubricant to its corresponding outlet and then activates the next piston.
Monitoring and Control: The progressive distributors can face blockages through back pressure, though this phenomenon is rare. If an outlet gets blocked, the increased pressure will trigger a relief valve, preventing damage to the pump.
System Reset: If the distributor is interrupted (due to power loss or blockage), it will resume from the last position when reactivated.
Connecting to Pumps: Progressive distributors can be connected directly to multi line pumps designed for progressive lubrication. These pumps must provide sufficient volume and pressure to meet system demands.
Modular Design: Some progressive distributors allow for modular connections with other distributors.
The installation process of the progressive distributors is divided into many phases. Complete all the phases in sequence to avoid any malfunctions.
Gather Necessary Tools and Components: First, collect all the tools needed for the setup process. The following list contains the necessary tools:
Review Device Diagrams: Familiarize yourself with the device layout and identify all lubrication points and components you need to connect to the distributor.
Position the Distributor: Install the progressive distributor at the beginning of the lubrication line. Connect the device input point directly to the pump outlet. It will help to achieve the optimal performance of the distributors. You can also install the progressive distributors in any position according to your design and need.
Connect the Pump: Connect the distributor lubricant inlet to the pump outlet using the appropriate tubing. Also, ensure that all connections are secure and leaks prevented.
Install Outlet Lines: Using tubing, connect each distributor outlet to its respective lubrication points. Cut the tubing to length as needed but with some error length.
Set Up Secondary Distributors if Needed: If your system requires more lubrication points than the primary distributor can handle, install a secondary progressive distributor downstream. These will receive lubricant from the primary distributor and be distributed further.
Install Monitoring and Control Systems: If applicable, install visual or electrical control systems (proximity sensors) to monitor lubricant flow.
Test Connections: Before powering up the system, double-check all connections.
Power Up the Pump: Start the lubrication pump and begin circulating lubricant through the distributors. Monitor for any leaks or irregularities during this initial phase.
Bleed the Device: The bleeding process helps to remove any air pockets in the progressive distributors. To start the bleeding process, connect a grease gun or bulk dispenser to the inlet of the primary valve and dispense lubricant until all secondary valves begin to cycle correctly.
Monitor Operation: During the first runs, watch how each piston in the distributor operates. Ensure they are moving in sequence and the lubricant reaches all the outlet points.
Adjust Settings as Necessary: Depending on your application, you may need to adjust settings on the device or modify flow rates to meet specific lubrication requirements.
This part contains the detailed maintenance guide for the progressive distributors.
Visual Checks: Regularly inspect the entire lubrication system and try to find any signs of wear, leaks, or blockages. You must pay attention to crushed or damaged lines, loose connections and any sign of lubricant leakage around fittings and seals.
Blockage Detection: The sudden increase in pressure may indicate a blockage in the progressive distributor. Use pressure gauges or switches to monitor pressure in the device. If you find any blockage, remove it as quickly as possible; otherwise, it can damage pumps and other components.
Solvent Cleaning: Clean the distributor sections using an appropriate solvent to remove old lubricant residues.
Compressed Air: After cleaning, use compressed air to blow out and dry all ports thoroughly and ensure no solvent residue in the device.
Piston Inspection: Examine the pistons for wear or damage. If any piston is found to be faulty, it should be replaced to prevent system failure.
Valve Disassembly: If a blockage is suspected in the divider valve, first disassemble the valve carefully. Also, take notes on the assembly sequence. After that, clean the valve bores and replace any damaged parts with OEM replacements to ensure proper fit and function.
Reassembly: Use fresh gaskets and torque all fasteners to the recommended values when reassembling by the manufacturer’s instructions.
Lubricant Quality: Ensure that the lubricant used meets the specifications required for your machinery.
Monitoring Lubrication Levels: Regularly check lubricant levels in the reservoir and ensure that the pump is functioning correctly during operation.
Functionality Testing: After maintenance, conduct a functionality test of the distributor. It will ensure smooth operation without leaks or blockages.
Routine Maintenance Schedule: Make a regular maintenance schedule based on operating hours or usage frequency.
Manufacturers often obtain their product certification from various reputed organizations. The certification is obtained based on the product’s application area and field to meet customer standards and requirements. The following are the most common and widely used certification methods.
ISO 9001:2015: The International Organization for Standardization is shortly known as the ISO and gives the standard certification worldwide for almost all manufacturing products. The organization gives certificates on products, services, and management of the company’s production line. Also, manufacturers can only acquire this certificate by assuring constant product quality throughout all batches.
ISO 21469: ISO 21469 is a globally accepted standard from the International Organization for Standardization. ISO introduced this certification to avoid incidental food contact and ensure food safety. This certification establishes the lubricants, formulation, and product hygiene standards.
FDA (Food and Drug Administration) Compliance: The FDA grants these certificates to American businesses. This certificate facilitates the international acceptance of American goods. Food production company manufacturers obtain this certification to show their food is safe to consume.
AS9100 Revision D: The aerospace industry uses this certification. This industry is highly technical and requires an exact product as the products are used in various conditions. For this, companies that supply progressive distributors to aerospace companies must maintain the AS9100 Revision D standards and acquire their certification.
UTAS Approved Supplier: United Technologies Aerospace Systems (UTAS) issues this certificate under the ASQR 01 standard. When companies meet the required conditions, UTAS provides certification for their products.
Quality checks are an essential process for progressive distributors. Progressive distributors have compact grooves engraved inside out, and deficient quality and design will cause the blockage inside it. To avoid the problem, all the possible quality check is recommended. You can go through the following to choose a better quality distributor.
Durable Material: First, check if the progressive distributors are made of robust materials like stainless steel. The material should be capable of handling around 200 bar pressure. Finally, it should be resistant to any type of corrosion.
Leak Prevention: The design and external connection should be leakproof to avoid pressure drop and waste of lubricant. Check the design if possible to avoid that kind of problem.
Modular Flexibility: The product should be easy to maintain and might adapt to the new environment according to its workplace.
Lubrication Efficiency: Check all the output lubrication points and observe uniform lubricant flow. If not, the quality is not suitable for your company.
Pressure Requirement: Check the catalogue pressure and match it with delivery pressure to ensure proper pressure distribution across all the output points.
Piston Functionality: In the progressive distributors, there are two types of models to run the device: one with a piston and another with a plunger. Check the best one with no issues with the model. You can also contact other buyers to get feedback on this if possible.
Maintenance Accessibility: Maintenance is a necessary routine that increases the device’s lifetime. Choose a device that is easy to maintain, and this is a criterion for good quality.
Instruction Manual: A good quality machine always has a detailed and easy to understand manual. Before buying, you should also look at the manual to understand the device better.
Operational Testing: Finally, after installation of the device, you can test all the parameters to see if they are in the proper condition. To conduct this test, you can observe the lubricant flow’s irregularities and pressure.
Control System: A control system with a monitoring device helps to get real-time data on various conditions. It also helps to make further buying decisions.
Chinese progressive distributor manufacturers are now well known worldwide for their innovation, high quality goods, and affordable prices. You can go through the following points to learn about the capabilities of Chinese manufacturers.
International Certifications: Certification is the main factor in determining a manufacturer’s credibility. Most of the well-known Chinese brands have international certifications. Additionally, these certifications attest to the business’s compliance with global standards.
Customer Reviews: A product review can be helpful in finding out more about a company’s reputation. Online market reviews of different customers worldwide are available for you to view. You can search on Amazon, eBay, and Alibaba for user reviews and ratings.
Company History: Manufacturers with many years of experience and a considerable amount of age are frequently found to be more dependable. Thus, you can look up the history of Chinese manufacturing companies.
Trusted Suppliers: Various suppliers are designated as “Trusted Suppliers” or “Gold Members” by websites such as Made in China.com. This indicates that those suppliers’ products have undergone verification procedures and demonstrated dependability and quality.
The term MoQ refers to the minimum order quantity. This term is used in bulk buying for manufacturing companies.
Most progressive distributors require no MOQ for most of the company. You must contact the suppliers to know details about this.
The time progressive distributors can work at full potential is called the service lifetime. Generally, all progressive distributors can give a service lifetime of 5 to 10 years.
You can also increase the service lifetime by using the distributors under the proper working conditions. Regular maintenance also increases the product’s lifetime. If you don’t care for the distributors, you may have less time than usual.
The following table contains the cause, finding techniques, and solutions to the progressive distributor breakdown. Hopefully, you can repair the problem yourself. If not, call for an expert to solve the problem for you.
| S/N: | Probable Cause | How to Find the Problem | Probable Solution |
|---|---|---|---|
| 1 | Blocked Piston | Check for unusual noises or lack of lubricant flow. | Inspect and clean pistons and outlets. |
| 2 | Insufficient Lubricant Supply | Verify lubricant levels in the reservoir. | Refill the lubricant reservoir and ensure proper viscosity. |
| 3 | Pressure Issues | Use a pressure gauge to monitor system pressure. | Adjust pressure to maintain it within the specified range (10 to 200 bar). |
| 4 | External Obstructions | Inspect supply lines and lubrication points for blockages. | Clear any clogs or obstructions in pipes and fittings. |
| 5 | Mechanical Wear | Look for leaks or signs of wear on seals and pistons. | Replace worn or damaged components as needed. |
| 6 | Improper Installation | Review installation guidelines and check component placement. | Reinstall the distributor according to manufacturer specifications. |
You can customise most things in the progressive distributors. The following list contains the customisable parameters in the progressive distributors.
Modular Design: Modular design allows for changing each block after installation. This helps to increase and decrease the lubricant outlet points. Installation of different model units also gives freedom to choose dosing values.
Dosing Variations: After installation, the dosing volume can only be changed in the modular design with the change of different model block units. Before installation, you can choose the volume of your desired dosing in the outlet. You can also request the manufacturers for the custom dosing volume.
Material Choices: A unique material is not suitable for every working condition. You can choose the material according to your working condition.
Control Systems: The control system is voluntarily installed in the progressive distributors. It provides a better working experience.
Unique Configurations: You can always contact the manufacturer’s R&D team for your other special requirements.
All the manufacturers and suppliers deliver the pre made products within a week. Any special request can take more than a week as it involves scrap design, mould preparation, foundry, casting, etc. A busy production line and material shortage can also delay the process.
Remember that delivery can also be delayed in the shipment process. International products can also be delayed on customs clearance. For better understanding, you can contact suppliers; they will help you with the delivery time and process information.
Progressive distributors are the safest option for supplying the lubricant to multiple points. The following points contain the reasons for the statement.
A progressive distributor can be purchased from a variety of e-commerce websites, stores and vendors. The following are some common choices for progressive distributor purchases:
Manufacturer Website: Most manufacturing companies have their own website to display and sell the product’s features. SKF, HYMA, Graco, and Woerner are the most prominent companies from which to buy. You can usually contact them through their website to buy the progressive distributor.
E-commerce Marketplaces: It is effortless to shop for anything in today’s fast-paced world. Online marketplaces have made shopping easy and safe. Everything is available online, so progressive distributors are commonplace! A wide range of progressive distributors in various sizes and shapes can be found on numerous e-commerce websites, such as Amazon, eBay, and Alibaba. You can browse those websites and pick one that suits your requirements.
Regional Distributors: You can always contact local suppliers to buy progressive distributors. They will arrange the product for you, though this channel will cost you more than the other two.
Reliable suppliers have some characteristics, and you have to look for those characteristics in a supplier to identify the reliable one. The following list contains the most essential characteristics to match,
You must choose reliable suppliers and contact them using the proper channel to avoid cheating. Do not choose the cheaper version from the non-reputed companies; it may cause you to get cheated.
Woerner produces progressive distributors for industrial machinery manufacturers. This is a German company known for its innovative lubrication solutions. Their progressive distributors can deliver the lubricant up to 20 outlet points. This company has ISO 9001 certification, and these products cost around €159 to €529.
This is a German company that produces progressive lubrication systems. This company focuses on consistent lubrication for medium duty machinery, and their progressive distributors deliver the lubricant up to 12 outlet points. The medium manufacturing and automotive sectors are the company’s target customers. This company has the ISO 9001 quality certification.
This is a USA-based company that produces almost every kind of lubrication system. This company offers high-performance solutions for demanding environments. Their product is suitable for automotive and industrial applications. They have the ISO 9001 and ISO 14001 certification. The progressive distributors produced by Lincoln Industrial can deliver up to 10 outlet points. They cost around $100 to $500.
Graco is an American company. They manufacture fluid handling systems for construction and manufacturing industries. They are renowned for innovation in fluid management technology. Their progressive distributors can deliver lubricant to up to 20 outlet points. The price of these products ranges between $200 to $1,000.
HYMA is a renowned Chinese lubrication technology manufacturer. This manufacturer specialises in high-efficiency lubrication solutions. Their product is famous in Various industrial sectors. This company also makes various models of progressive distributors to satisfy customers’ needs. These distributors can deliver the lubricant to up to 20 outlet points. The price of these products starts from around $100. This manufacturer also maintains their quality under ISO 9001 certification.
Central Lubrication is known for its advanced lubrication technology for various industries. This German company produces centralised lubrication systems and maintains their quality under ISO 9001 certification. Their products are widely used in heavy machinery and industrial equipment. This company also sells progressive distributors up to 24 outlet points. These products cost around €200 to €800.
This is a Swedish manufacturer. They are known for extensive experience in bearings and seals. Automotive and industrial manufacturers are their customers, and they buy bearings and lubrication systems from this company. Their progressive distributors can deliver the lubricant to up to 16 outlets. Those distributors cost around $150 to $700. This company has ISO 9001 and ISO 14001 international certification.
This is a German company. Beka Lube is known for its durability and lubrication efficiency. They produce automatic lubrication systems for the manufacturing and processing industries. Their progressive distributors can deliver up to 10 outlet points. The price of these products is between €100 to €400. They have the ISO 9001 quality certification.
ARO (Ingersoll Rand) is a famous company in the USA. They offer reliable lubricant delivery across multiple outlet points. They provide fluid management solutions to the industries. Their progressive distributors can deliver the lubricant up to 12 outlet points. Their product is suitable for the Industrial and automotive sectors. The price range of their product is between $150 to $750.
Perma tec is a German company focused on user-friendly automatic lubricator systems. Their product is famous in the manufacturing and maintenance industries. They can provide the progressive distributors with up to 6 outlet points. They have the ISO 9001 certification, and their product costs around €80 to €300.
This company is situated in the Switzerland. Small to medium-sized enterprises and industries buy their products from this company. Simalube is famous for its environmentally friendly lubrication solutions. They also maintain international standards, such as ISO 9001, to produce better quality products. The product price for this company is between CHF 50 and CHF 300, equivalent to the USD around $50 to $350.
LubeCube always works on theory product efficiency and ease of maintenance. This company is an American company, and they have ISO 9001 certifications for better product quality. Their product can be used in various industrial applications, and their progressive distributors can deliver up to 10 lubrication points. The product price range of this company is between $120 to $500.
Alemite is an American company famous for its comprehensive range of lubrication products. They sell every kind of lubrication products. Their progressive lubricant distributors deliver up to 20 outlet points. Automotive and other industrial sectors use Alemite products. To maintain their product quality, they follow ISO 9001 international standards. The price range of their product is between $100 to $600.
Motul is a French company that produces high-performance lubricants and its system. This company is known for its high-quality lubricants in automotive applications. To maintain their standard, they work under ISO 14001 certifications. Automotive enthusiasts and professionals are their main customers. Their products are generally in the €10 to €200 price range.
Zexel is a Japanese lubrication company. This company focuses on precision engineering in lubrication technology. Automotive and machinery manufacturers are the big clients of this company. Their progressive distributor can deliver up to 10 outlet points. Their product’s price range is ¥10,000 to ¥100,000, equivalent to USD around $70 to $700. They maintain the international standard ISO 9001 for their production.
It’s a German company. Fuchs Lubricants supplies the lubricant and distributor system to the automotive and industrial sectors. They specialise in tailored lubrication solutions. This company provides progressive distributors with up to 20 outlet points. This product costs around €50 to €500. Fuchs Lubricants maintains ISO 9001 ISO/TS 16949 standards for production.
Lube Tech is an American company that is haulier for its customer service and customised lubrication system solutions. Industrial manufacturers prefer this company for their service mentality. Lube Tech generally provides the progressive distributor with 12 outlet points. And each distributor costs around $100 to $500. They also maintain the ISO 9001 international standard.
MATO GmbH is a German company. This company focuses on the reliability of lubrication technology. They provide lubrication systems for heavy machinery and industrial equipment. Their progressive distributors can distribute the lubricant up to 10 outlet points. The price of their product starts from €150, and it can go up to €600 depending on the model. This company follows the ISO 9001 standard certification.
The Schaeffler Group is renowned in the automotive industry. It’s a German company. Their expertise is in the bearing and lubrication system. They provide the progressive distributor with up to 16 outlet points. The product price range of this company is €200 to €800. This company always maintains the IATF 16949 certification for their production.
The USA-based company Dyna Lift specialises in hydraulic systems and solutions. They maintain the ISO 9001 certification production of their product. The construction companies that use hydraulic components for building higher appointments use their product. Besides the other systems, this company also supply progressive distributors with outlet numbers up to 8. The price range of this company is around $200 to $700.
VOGEL is a Germany-based company that specialises in centralised lubrication systems. They also make other supporting devices. Their product quality is maintained under the ISO 9001 certification. Its product is for industrial applications, and its progressive distributors have up to 12 outlet points. This company offers products in the range of €100 €500.
Ralco Industries is an American company. This company is famous for making various types of lubrication systems and their components. You can get to know their prices by requesting them directly. They maintain the standard of ISO 9001. They always work on comprehensive solutions according to customers’ needs. Their progressive distributors generally have eight outlet points.
BSA is a famous company in the food processing industry. They provide the automatic industrial system to the food production companies. This company is based in the United States and always follows international standards like ISO 9001 and other standards applied to food production companies. The product price can be found at the request of their customer service.
The amount of progressive distributors for a lubrication system depends on many perimeters. One of them is the outlet point of the progressive distributor, and the other is the size of the lubrication system. Below, we discussed the need for a progressive distributor according to the lubrication system size.
Small Systems: Small systems only require a few outlet points. Typically, small systems are built for 10 to 20 outlet points. A single progressive distributor with 20 outlet points is sufficient for small systems.
Medium Systems: The medium system consists of around 20 outlet points, and sometimes it can be fewer or more. For medium duty machinery, one distributor can serve up to 20 lubrication points; you may need one or two units of progressive distributors in the medium systems.
Large Systems: Large systems don’t have any limits on the outlet points. This system may need three or more lubricant distributors.
Following general precautions by the user will increase the lifetime and work efficiency of the progressive distributors.
Pilot Control: Pilot control is used in progressive distributors to control lubricant flow to various outlets. The technician must ensure that the progressive distributor valves operate with pilot control. A specific number of middle sections helps the device run smoothly.
Pressure Limits: Always pay attention to the pressure of the progressive distributors. The maximum limit must not exceed the higher pressure limit. The pressure must be under around 200 bar.
Lubricant Compatibility: Use only compatible lubricants as specified by the manufacturer. The wrong lubricant can create blockages or reduce the efficiency of the device.
Cleaning Procedures: Don’t use water to clean the device. Use only the recommended cleaning agent.
Installation Orientation: Install the progressive distributor according to the manufacturers’ guidelines.
Regular Maintenance: Regular maintenance increases the lifetime of the progressive distributors. Always make a maintenance schedule according to the device’s uses and workload.
Need a smarter way to keep machines running smoothly? Meet the progressive distributor. This compact device is a game-changer for industrial and automotive systems, delivering precise lubrication exactly where it’s needed. Let’s break down why it matters.
First, how does it work? Unlike old-school methods, a progressive distributor sends lubricant in a step-by-step way. Each part of the machine gets the right amount of oil or grease—no more guessing. It starts with one point, finishes the job, then moves to the next. Simple, right?
The biggest win? No wasted lubricant. Too much oil can cause leaks or clogs. Too little means parts wear out faster. A progressive distributor hits the sweet spot, cutting costs and downtime. Machines last longer, and maintenance crews save time.
Flexibility is another perk. Whether it’s a factory conveyor belt, a truck engine, or heavy machinery, this tool adapts. You can tweak the flow settings or add more lines as needed. Installation is straightforward—no complicated wiring or bulky parts.
What’s the bottom line? A progressive distributor keeps operations running smoothly. Less breakdowns. Lower repair bills. Longer equipment life. For industries where every minute counts, this device is a must-have.
HYMA is your leading lubrication system supplier with automatic greasing system and complete technical support.
